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Recently there's been a few people enquiring about a leak on
the passenger side door near the small A-frame window (this goes
for the drivers side too). Usually resulting in water dripping
down the inside of the Windscreen rail and onto the passenger
footwell.
Suffering from this problem myself, I managed to investigate
and solve the problem last weekend on my Mk1. And since then -
no leaky bits! This might be a bit awkward to describe without
real pictures, but I'll give it a go for anyone that's interested.
I've seen mention of a few other reasons for this kind of leak,
but in my case they didn't fix the problem. My problem involved
the rubber seal on the door itself, the one which runs from the
top of the small A-shaped window on the door down to the hinges
of the door. I.e., all along the front edge of the door.
If you look at the top of this seal from directly above, you'll
see that it forms what looks suspiciously like a rain channel.
This channel actually meets up with a small drain hole which comes
down from the roof rubber seal. If you look, you may see a small
(~ 5mm diameter) hole in the roof rubber seal at the top of the
Windscreen seal where the door would meet it when closed.
Okay, so what's happening? In my case, this door rubber was meeting
with the roof no problem, but the inside edge of the channel was
being bent out of shape by the seal on the roof, causing the small
drain hole to drain straight inside the door frame instead of
down the channel.
The rain channel gets squished on the inside of the roof seal,
opening up a gap.' The drain hole from the roof seal is also at
the same place which means water just drains inside the car down
the edge of the windscreen rail.
Great! I fixed this problem by getting a small length (about
10mm) of rubberised electrical flex (I had it lying around somewhere)
which was about 5mm in diameter. I bunged this in the top of the
door rubber channel, making sure it wasn't long enough to obscure
the small rain hole in the roof seal and made sure it kept the
two edges open when I squeezed them.
This prevents the inside lip of the door rubber channel from
being squashed into an undesirable position when the door is closed
and the water can drip freely down this channel. As I said, I
looked at this last weekend, and I've not had any drips appear
on the inside of the windscreen rail and hence onto the footwell
mat for over a week and we've had some considerable rain! (1/01)
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