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This sounds a little similar to a problem I had with my car.
One day it just wouldn't start. Engine turned over but no spark.
Turned out to be the coil pack had died. I'm not saying this is
what is wrong with yours (not even sure if an intermittent prob
on the coil pack is possible) but it's something to check and
hopefully you will get to the prob by process of elimination.
Ways to check coil pack:
- swap with another car which you know works ok
- get a *good* car engine management specialist (injection specialist)
to rig it up and check it for you - this is quite feasible - I
have seen it done and it proved mine was duff
The bit about no movement on the rev counter sounds very familiar
to me. Not 100% sure of the 1.6 system but on my 1.8 the rev counter
(and ECU) rely on signal from the ignitors, so if your ignitor
is duff your rev counter will not register. You should also get
the symptom of dry plugs (no fuel in the cylinders) because the
ECU will not open the injectors unless it knows a spark is being
produced, which it knows by the signal from the ignitor.
This should help narrow things down a lot. There are only a small
number of connections to the ignitors. If I remember correctly
there are four on each (of two) on my 1.8. I think they are +12v,
GND, signal from ECU to spark, return to ECU + rev counter. If
you use an analogue electrical tester you should be able to detect
whether the ECU is creating the signal to spark. You need to use
an analogue gauge (one with a needle) because it is too fast for
most digital gauges to register. Have you got a wiring diagram?
If you need one let me know and I will see what I can do.
If you can detect the signal from the ECU I think the ignitors
are gone. This would seem to make sense with the engine cutting
out after 10-20 miles - the ignitors are warming up and then failing.
Have you ever left the ignition on without the engine running?
This kills ignitors. The only time I ever do it now is for the
short length of time it takes to put the electric windows up/down.
If you cannot detect the signal from the ECU then it may be missing
a signal from one of the other sensors. I'm sorry but I don't
know a great deal about these.
Brief thoughts though:
- the ECU needs a signal from the camshaft position sensor so
it knows when to spark
- the ECU needs a signal from the airflow sensor (otherwise it
cuts fuel off?)
BTW You have the 1.6 whereas I have the 1.8, but I believe the
systems are basically the same. (3/00)
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